Epoxy mixing nozzles are typically selected based on dispensing system type, adhesive viscosity, and required flow rate. Dual cartridge systems commonly use static mixing nozzles for manual or semi-automatic dispensing. Automated meter-mix equipment often requires dynamic mixing nozzles to maintain stable mixing under higher flow and continuous production.
Designed for dual-cartridge dispensing systems where adhesive components mix through fixed internal elements before reaching the outlet.
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Used in automated meter-mix-dispense systems where rotating elements actively blend high-viscosity adhesives during continuous production.
Learn MoreStable mixing performance depends on consistent internal geometry, material stability, and secure system connection.
Mixing elements are molded with repeatable geometry so adhesive streams split and recombine consistently under dispensing pressure.
Housing and elements use polymers selected for epoxy compatibility, reducing swelling or deformation during chemical exposure.
Bayonet, bell and threaded interfaces are dimensionally controlled so cartridge remain sealed under dispensing pressure.
Tapered outlet geometry helps reduce dead volume near the nozzle tip during replacement and restart.
We control molding dimensions to maintain repeatable internal geometry, dimensional tolerances for adhesive mixing nozzles are typically held at ±0.2 mm in length and ±0.1 mm in outer diameter, though specific limits depend on product type and size range. Dimensional inspection, pressure testing, and drop testing are performed as part of routine quality checks. These tests help detect leakage risk, structural weakness, or molding defects before shipment. If you require labeling with batch number, part number, and production date, we can provide that to support your process control and traceability requirements.
For OEM and ODM projects, our engineering team reviews adhesive data such as viscosity at application temperature, A/B ratio, and expected flow rate. These parameters help determine suitable element count, internal diameter, and nozzle housing material. If your dispensing equipment uses a non-standard cartridge or proprietary valve interface, we can modify the inlet geometry to match the connection structure. Structural adjustments such as extended mixing sections may be recommended for high-viscosity or difficult-to-mix adhesive systems.
Detailed specifications, element counts, dimensional references, and material options for all mixing nozzle configurations.
DownloadComplete range of dispensing components, covering tips, mixing nozzles, cartridges, guns, and system accessories.
DownloadTechnical articles covering dispensing principles, selection guidance, and process considerations for stable performance.
DownloadBtektech epoxy mixing nozzles operate in both cartridge-based dispensing systems and automated meter-mix-dispense production lines. The cases below show how correct nozzle configuration improved adhesive mixing stability under real manufacturing conditions.
Automotive parts assembly plant uses a dual cartridge dispensing gun in a semi-automated bonding workstation for two-component epoxy application. Btektech epoxy mixing nozzles are installed directly on the cartridge outlet to maintain stable adhesive blending during repeated 20–30 second dispensing cycles.
Electronics assembly facility uses an automated meter-mix-dispense system to fill protective housings with two-component epoxy during continuous production shifts. Under higher dispensing flow conditions, long epoxy mixing nozzles help to reduce visible streaking inside the dispensed adhesive.
Connection design deserves attention as well. If the cartridge interface does not seal correctly, part of the material flow may bypass the mixing section before reaching the outlet.
Need Help Selecting the Right Mixing Nozzle? Send your adhesive type, viscosity range, cartridge system, or dispensing equipment details for compatibility evaluation and epoxy mixing nozzle recommendations.
Epoxy mixing nozzles are commonly used with two-component epoxy adhesives, polyurethane adhesives, acrylic adhesives, silicone compounds, and other reactive resin systems. Btektech provides different options for low, medium, and high viscosity materials to help improve mixing consistency and dispensing performance.
Yes. Our epoxy mixing nozzles are compatible with many standard manual, pneumatic, and automated dispensing guns or systems used for dual-cartridge adhesive applications. They work with common dispensing guns designed for 1:1, 2:1, 4:1, and 10:1 dual cartridges.
Our epoxy mixing nozzles are compatible with a wide range of dual cartridges from 50ml to 600ml systems. Available connection types include bell-mouth and bayonet interfaces used in many industrial dispensing applications. Please provide your cartridge type or mixer part number for compatibility confirmation.
Static epoxy mixing nozzles use fixed internal elements to blend two-part adhesives during dispensing and are commonly used with disposable cartridge systems. Dynamic epoxy mixer nozzles use rotating components and are typically used in higher-flow automated dispensing equipment or with very high-viscosity materials.
Custom epoxy mixing nozzles can be designed by adjusting structural parameters that directly affect mixing behavior. Btektech engineers modify mixing element configuration, nozzle length, inner diameter, outer diameter, and connection interface to match adhesive viscosity, flow rate, and dispensing equipment. Housing materials such as PP or PA may also be selected based on epoxy chemistry to maintain dimensional stability and chemical resistance. These design adjustments allow the epoxy mixing nozzle to deliver stable mixing performance under specific production conditions.